vacuum emulsifying machine, vacuum emulsification machine, ointment equipment, cosmetic equipment, cream equipment

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Ointment Equipment  >  Vacuum Homogenizing Emulsifying Machine

VACUUM EMULSIFYING MACHINE

Main Components:
VACUUM HOMOGENIZING EMULSIFYING MACHINEThe vacuum emulsifying machine is composed of vacuum homogeneous emulsifier, homogeneous boiler, dual direction scraping mixers, vacuum system, electrical heating, steam heating temperature-control system, electric cap-hoisting system, electric control cabinet, etc. The vacuum emulsifying machine is the special equipment for cosmetics, emulsions, medical ointment, and liquid cream.

Work theory:
After mixing and heating in water and oil pot, the material is sucked to emulsifying pot by vacuum pump. There is a central mixer in the emulsifying machine to mix, tetrafluoroethylene scrapers to scrape material on the pot wall, meantime, the material form new interfaces continuously. Then the material is cut, compressed, mixed and blended by vane and rotary vane and flow to homogenizer at the bottom of pot. Afterwards, material is cut, impacted, crushed to 200nm-2um by strong high speed cutting wheel and fixed cutting cover once again. For the emulsifying pot is vacuum, the air produced in the mixing will be vacuumized immediately.
In the traditional production of high viscosity material, especially ointment, grease and emulsion, the finished products’ emulsion are instable or too rough for the big diameter granules and air-in. In order to solve the problems, we designed ZJR series vacuum homogeneous and emulsifying machine, including homogeneous mixer, central mixing vane and scarper, that is the excellent combination. Except that, the machine adopts vacuumizing to avoid air-in, so as to make sure the high quality finished products.

Features:
The pots are pressed and welded by quality stainless steel board, emulsifying process is under entire closed condition to prevent pollution from dust and micro-organism. Emulsified product is brightness and smoothness. Material of the pots produces centrifugation in homogenizer through high-speed cutting and dual-direction mixer, deasil frame mixing, anticlockwise mixing, scratch board agitator to make tetrafluoroethylene scratch board clung to wall and solve pasted material on inner wall. Ideal variable frequency speed regulation device implement various speed regulation. This equipment is equipped with unique integrated inspection window and enclosed-type illuminating lamp for observing emulsifying status. Three layers, heating and cooling are implemented in the same layer. The outside is coated aluminum silicate to prevent operators from scalding and ensure safety production. The body has inlet and outlet of cooling water. Diverse package joints are on boiler’s cap. Customers can choose the following devices: aseptic respirator, material inspiration, vacuum pump joint, cleaning ball, CIP joint, micro element inlet, integrated inspection window and vacuum gauge. All contacts are made of quality stainless steel (316L for Pharmaceutical, inside surface treatment: mirror polishing, sanitation and clean vacuum and mixing device, that accord with GMP standard.)

 

  ZJR
5
10
30
50
100
150
200
250
300
500
650
1000
1500
Design volume L
6
10
30
50
100
150
200
250
300
500
650
1000
1500
Working volume L
5
8
25
40
80
120
160
200
250
400
500
800
1200
Principal
pot
Scraping mixer 
Power Kw
0.18
0.18
0.55
0.75
1.1
1.5
2.2
2.2
2.2
3
3.7
7.5
11
Scraping mixer
speed rpm
30-120
30-100 
(variable 
frequency)
30-70
 (variable 
frequency)
20-50 
(variable 
frequency)
10-30 
(variable
frequency)
Homogenizer
power Kw
0.37
0.55
1.1
1.5
2.2
3
3.7
4
5.5
7.5
7.5
11
22
Homogenizer
speed rpm
2800 (option: variable frequency)
Water
pot
Design volume L
3
5
20
35
60
90
120
150
180
300
400
500
800
Working volume L
2.4
4
16
28
50
75
100
120
150
250
300
400
650
Mixing power Kw
0.09
0.09
0.37
0.37
0.55
0.55
0.75
0.75
0.75
1.1
1.1
2.2
3
Mixing speed rpm
120
120
1400
960
Oil pot Design volume L
3
5
15
25
40
60
80
100
120
200
300
500
800
Working volume L
2.4
4
12
20
35
50
65
80
100
180
240
400
650
Mixing power Kw
0.09
0.09
0.37
0.37
0.55
0.55
0.75
0.75
0.75
1.1
1.5
2.2
3
Mixing speed rpm
120
120
1400
960
Vacuum Motor power Kw
0.12
0.37
0.75
1.5
3
Vacuum grade
-0.08
Hoisting Hoisting mode
Manual
electromotion/ hydraulic(option)
Heating mode
Electrical
Electrical/ steam heating(option)

vacuum emulsifying machine, vacuum emulsification machine

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