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Capsule Machine  > Softgel Production LIne (Water Cooling)

SOFTGEL PRODUCTION LINE (WATER COOLING) RG2-180A

RG2-I80A Encapsulator (Water Cooling)The SOFTGEL production line is a new generation of rolling-mold water-cooled soft-capsule line optimally designed and finely manufactured on the basis of foreign latest technology.
Its main technical specifications reach the international advanced level and conform to standard GMP.
The SOFTGEL production line consists of the gelatin-melting pot, thermal-insulated gelatin-storage pot, electrical control panel, main machine conveyor, setting-drying rotary-cage, ruptured-gel recovery unit, and colloid mill. It works under the following principles. The oily or gelatin-insoluble liquids, pastes, or plasters (e.g. extract form Chinese Medicine Herbs) are injected into between two rolling gelatin skins in a given quantity, cut, and then formed through two rolling molds into various-shaped soft-capsules, such as egg-shape, fish-shape, cylindrical shape ball-shape and calabash. These products are widely used in many industries such as medicine, cosmetics, health goods and pesticides.

This SOFTGEL production line offers the following ten merits:
  - The water-cooled models eliminate the dust contamination resulted from the air-cooling.
In comparison with 6-inch model the optimized rolling-models increase the output by 30%-40% and meanwhile remarkably enhance the utilization ratio of gelatin.
  - The gelatin is pneumatically conveyed from the thermal-insulated gelatin-storage pot through the ground, which improves the production environment.
  - The food-grade conveyance belt produced by Lexno Corporation (USA)(FDA an approved) is used for conveyance of capsule, which is non-toxic, non-sticky, and easily washable.
  - The setting-drying rotary cage is made of stainless steel expanded sheet, which is free of dead corners and easily washable. An oil pan is placed under the rotary cage to ensure a working environment free of oil drops.
  - All the electric elements are imported from famous manufacturers and have stable performances.
  - In production of low-dosage products, the accompanied 10-station and 14-station injection rod fully utilizes the width of molds and enhances the gelatin-utilization ratio and output.
  - The optimal-designed injector extends the range of consistency of medicine solution.
  - The improved capsule-peeling unit minimizes the probability of wrapping of the waste gelatin skin onto the gelatin-peeling rod.
  - Except that the injector, the spreading box and the rolling-mold conveyance belt are made of special materials, the parts contacting with medicine are made of 304 or 316 superior stainless steel and absolutely conform to standard GMP.

Main technical data

Model of the machine  RG2-180A
Die Roller Speed  0-5r/min
Die Roller Dimension ¢103 x 172
Single Piston Pump Material Supplied 0-2ml
Power Supply  380V 50Hz 1.5Kw 220V 1.935Kw
Noise target  <75dBA
Overall Dimensions 1100 x 1200 x 2150
Net Weight of machine 980kg

Conveyor
For convenient operation, it is directly fixed on the main machine. The food grade conveyance belt of Lexno Corporation (USA)(FDA approved) is non-toxic, non-sticky, and easily washable, and it eliminates both the difficulties in thorough clearing of the gaps between the meshed stainless steel belts and the cross-contamination in production of different varieties.

Main technical data

Working Length 870mm
Liner Velocity  4.8n/min
Power Supply 220V 25W
Overall Dimensions 950 x 360 x 200

 

SOFTGEL production line, SOFTGEL machine, SOFTGEL filler

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